sponge iron rotary kiln design

During the process of manufacture of sponge iron, coal injection plays a very vital role in maintaining the product quality. Due to highly endothermic nature of Boudouard reaction, heat has to be continuously supplied in entire reduction zone of rotary kiln. Generally the …

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  • coal gas based dri plant rotary kilnfor makingsponge

    We manufacture Sponge Iron Plant on turn-key basis of different functional capacities i.e. 100 TPD, 300 TPD, 500 TPD plants.The equipment support provided for the plants include Kiln/cooler tyre, Kiln/cooler support roller, Kiln/cooler support roller shaft, Kiln/cooler support roller assembly with bearing housing, Kiln/cooler girth gear, Kiln/cooler pinions, Kiln/cooler pinion shaft, Kiln

  • computational fluid dynamics analysis of sponge iron

    Mar 01, 2017 · 2D CFD model of rotary kiln of sponge iron process is developed to study the effects of angle of inclination, number of rotation and mass flow rate of iron ore on output parameters. Based on grid independent test for temperature profile optimum mesh size is selected

  • (pdf) operation of coal basedsponge iron rotary kilnto

    Innovative System Design And Engineering, ISSN 2222-1727 (paper) ISSN 2222-2871 (online), ... Also, the process conditions in a sponge iron rotary kiln are dynamic in nature. Hence, the quality

  • sponge ironplant complete project equipment technical

    Jan 26, 2020 · Sponge iron plant rotary kiln and cooler list of machinery spare parts and casting and forging technical procurement specifications budgetary cost for coal based, gas based, electric based sponge iron plant for 50 TPD, 75 TPD, 100 TPD, 150 TPD, 175 TPD, 200 TPD, 300 TPD, 350 TPD, 500 TPD, 600 TPD (Tons per day)

  • (pdf) modeling ofrotary kilnforsponge ironprocessing

    The reduced iron ore -SPONGE IRON with unburnt char from rotary kiln gets discharged into a Rotary Cooler. The heat will be dissipated indirectly by water spraying into the outside of Cooler Shell. The material gets cooled to around 1200 0 C. CHAPTER 04 ROTARY KILN DESIGN & OPERATIONRotary Kiln, a cylindrical vessel, inclined slightly to the horizontal as in Fig. 4.1, which is rotated slowly about its axis

  • rotary kiln sponge iron,rotary kiln sponge ironsuppliers

    Alibaba.com offers 1,710 rotary kiln sponge iron products. A wide variety of rotary kiln sponge iron options are available to you, such as key selling points, local service location, and processing service

  • super refractories sponge ironproduction

    For Sponge Iron production by Direct Reduction Process CUMI offers the following solutions. ... GAS BASED SPONGE IRON ROTARY KILN . Application: Recommended Products: BUSTLE PORT : CUMILOX 201 HF: REACTOR HOT FACE LINING: ... Design - ANGLER Technologies

  • sponge iron (dri) jv electromech

    Industrial store, Industry buying, Industry Kart, power plant spares, sponge iron spares, DRI spares, Sponge Iron Engineering, India DRI, India Cement, india sponge iron, Electrical spares, Instrumentation spares, Automation spares, Industrial spares, Girth Gear, Rotary Kiln Machinery & Spares up to 500 TPD, Rotary Kiln 350TPD Spares, Rotary Kiln 100TPD Spares Pinion, Kiln Tyre, 500TPD, 350TPD

  • rotary kilnspongiron

    Sponge iron kilns cylinder the design of the sponge iron rotary kiln cylinder is more reasonable the cylinder is rolled with a q235b steel plate to ensure five mechanical properties usually with automatic welding the wall thickness of the cylinder is generally 25 mm and that of the firing zone is

  • (pdf)aerodynamics inside a sponge iron rotary kilnand

    Sponge iron is being increasingly made using coal in a rotary kiln in India. In the design and operation of the kiln, aerodynamics plays an important role

  • super refractories sponge ironproduction

    For Sponge Iron production by Direct Reduction Process CUMI offers the following solutions. ... GAS BASED SPONGE IRON ROTARY KILN . Application: Recommended Products: BUSTLE PORT : CUMILOX 201 HF: REACTOR HOT FACE LINING: ... Design - ANGLER Technologies

  • sponge iron an overview sciencedirect topics

    DRI, also known as sponge iron, is the product of reducing iron oxide in the form of iron ore and steel plant wastes into metallic iron, below the melting point of iron and typically in the range of 800–1200 °C. Iron oxide is charged into shaft furnace, rotary kiln, or fluidized beds …

  • sponge iron (dri) jv electromech

    Industrial store, Industry buying, Industry Kart, power plant spares, sponge iron spares, DRI spares, Sponge Iron Engineering, India DRI, India Cement, india sponge iron, Electrical spares, Instrumentation spares, Automation spares, Industrial spares, Girth Gear, Rotary Kiln Machinery & Spares up to 500 TPD, Rotary Kiln 350TPD Spares, Rotary Kiln 100TPD Spares Pinion, Kiln Tyre, 500TPD, 350TPD

  • rotary kilnsupport roller assembly manufacturers

    Aug 12, 2020 · Rotary Kiln Support Roller Assembly Manufacturers Suppliers Highest Quality – 3669. Post author: piyaligroup Post published: August 12, 2020 Post category: Sponge Iron Plant Equipment and Machinery Spare parts / 200-tpd-kiln-cooler-spares-for-dri-sponge-iron-plant / 600-tpd-kiln-cooler-spares-for-dri-sponge-iron-plant / Activated Carbon Plant / Ball Mill Equipment and Machinery Spare …

  • recovery and utilization of waste heatin a coal based

    Jun 01, 2012 · Highlights Present work deals with two design modifications proposed for sponge iron plant. First design accounts for preheating of kiln air using waste gas exiting from ESP. For second design water is heated using hot sponge iron to preheat rotary kiln air. A model is developed to compute coal demand of process based on different factors. For each modification economic and operability